Blocking and Bypass Diodes Solve Partial Shading of Solar Panels

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Bypass Diodes in Solar Panels

Bypass Diodes in Solar Panels



Will Prowse explains in details the available diodes in solar panels and combiner boxes and had given useful advice on minimising diode use by using multiple MPPT controllers.

Solar panels are not diodes.

Bypass Diodesare wired in parallel with individual solar cells or panels, to provide a current path around them in the event that a cell or panel becomes faulty or open-circuited.

This use of bypass diodes allows a series (called a string) of connected cells or panels to continue supplying power at a reduced voltage rather than no power at all.

solar panel with bypass diode

Bypass diodes are connected in reverse bias between a solar cells (or panel) positive and negative output terminals and has no effect on its output. Ideally there would be one bypass diode for each solar cell, but this can be rather expensive so generally one diode is used per small group of series cells.

A “solar panel” is constructed using individual solar cells, and solar cells are made from layers of silicon semiconductor materials. One layer of silicon is treated with a substance to create an excess of electrons. This becomes the negative or N-type layer. The other layer is treated to create a deficiency of electrons, and becomes the positive or P-type layer similar to transistors and diodes.

When assembled together with conductors, this silicon arrangement becomes a light-sensitive PN-junction semiconductor. In fact photovoltaic solar cells or PV’s as they are more commonly called, are no more than big, flat photo sensitive diodes.

When exposed to sunlight (or other intense light source), the voltage produced by a single solar cell is about 0.58 volts DC, with the current flow (amps) being proportional to the light energy (photons). In most photovoltaic cells, the voltage is nearly constant, and the current is proportional to the size of the cell and the intensity of the light.

photovoltaic equivalent circuit

The equivalent circuit of a PV, shown on the left, is that of a battery with a series internal resistance, RINTERNAL, similar to any other conventional battery. However, due to variations in internal resistance, the cell voltage and therefore available current will vary between photovoltaic cells of equivalent size and structure, connected to the same load, and under the same light source so this must be accounted for in the solar panel assemblies you buy.

The silicon wafer of the photovoltaic solar cell that faces the sunlight consist of the electrical contacts and is coated with an anti-reflective coating that helps absorb the sunlight more efficiently. Electrical contacts provide the connection between the semiconductor material and the external electrical load, such as a light bulb or battery.

When sunlight shines on a photovoltaic cell, photons of light strike the surface of the semiconductor material and liberate electrons from their atomic bonds. During manufacture certain doping chemicals are added to the semiconductors composition to help to establish a path for the freed electrons. These paths creates a flow of electrons forming an electrical current which starts to flow over the surface of the photovoltaic solar cell.

Metallic strips are placed across the surface of a photovoltaic cell to collect the electrons which form the positive (+) connection of the cell. The back of the cell, the side away from the incoming sunlight consists of a layer of aluminium or molybdenum metal which forms the negative () connection to the cell. Then a photovoltaic solar cell has two electrical connections for conventional current flow, one positive, and one negative, as shown.

Photovoltaic Solar Cell Construction

photovoltaic solar cell construction

 

When expossed to sunlight, photovoltaic (PV) solar cells produce DC power, the same as from a battery or cell. With no external circuit or load connected to its terminals, that is IO = 0, most photovoltaic solar cells produce a maximum “no-load” open circuit voltage ( VOUT ) of about 0.5 to 0.6 volts, much less than a standard 1.5V dry battery cell. But just like batteries, higher voltages can be obtained by connecting together a number of PV cells in series.

When exposed to sunlight, a photovoltaic cell produces a current ( I ) proportional to the level of sunlight falling onto its surface. The maximum current a PV cell can produce, called its short-circuit current ISC, occurs when the cells terminals are shorted together, but under these maximum current conditions, its terminal voltage would be zero, VOUT = 0. Then a photovoltaic cell’s output voltage depends very much on the load current demands from ISC to IO. This means that a PV cell is essentially a low-voltage, high-current device.

The current (and power) output of a photovoltaic cell is proportional the intensity of sunlight striking the surface of the cell. For example, cloudy or dull days reduce the effectiveness of a PV cell so the maximum current it could supply to a given load would be low, but the cell would still be able to provide the full output voltage. In order to increase the current requirements of the load, a brighter, larger amount of solar radiation would be needed to supply full power.

However, there is a physical limit to the maximum current that a single photovoltaic solar cell can provide due to its size (surface area) no matter how intense or bright the suns radiation is. This is called the maximum deliverable current and is symbolised as IMAX

The IMAX value of a single photovoltaic solar cell depends upon the size or surface area of the cell (especially the PN-junction), the amount of direct sunlight hitting the cell, its efficiency of converting this solar power into a current and of course the type of semiconductor material that the cell is manufactured from either silicon, gallium arsenide, cadmium sulphide or cadmium telluride etc.

Diodes in Photovoltaic Arrays

The PN-junction diode acts like solid state one way electrical valve that only allows electrical current to flow through themselves in one direction only. The advantage of this is that diodes can be used to block the flow of electric current from other parts of an electrical solar circuit. When used with a photovoltaic solar panel, these types of silicon diodes are generally referred to as Blocking Diodes.

Bypass Diodes are used in parallel with either a single or a number of photovoltaic solar cells to prevent the current(s) flowing from good, well-exposed to sunlight solar cells overheating and burning out weaker or partially shaded solar cells by providing a current path around the bad cell. Blocking diodes are used differently than bypass diodes.

Bypass diodes in solar panels are connected in “parallel” with a photovoltaic cell or panel to shunt the current around it, whereas blocking diodes are connected in “series” with the PV panels to prevent current flowing back into them. Blocking diodes are therefore different than bypass diodes although in most cases the diode is physically the same, but they are installed differently and serve a different purpose. Consider our photovoltaic solar array below.

Bypass Diodes in Photovoltaic Arrays

bypass diodes in solar panels

 

As we said earlier, diodes are devices that allow current to flow in one direction only. The diodes coloured green above are “bypass diodes”, one in parallel with each solar panel to provide a low resistance path. Bypass diodes in solar panels and arrays need to be able to safely carry this short circuit current.

The two diodes coloured red are referred to as the “blocking diodes”, one in series with each series branch. Blocking diodes are different than bypass diodes, but in most cases the two diodes are physically the same. However they are installed differently and serves a different purpose.

These blocking diodes, also called a series diode or isolation diode, ensure that the electrical current only flows in one direction “OUT” of the series array to the external load, controller or batteries.

The reason for this is to prevent the current generated by the other parallel connected PV panels in the same array flowing back through a weaker (shaded) network and also to prevent the fully charged batteries from discharging or draining back through the array at night. So when multiple solar panels are connected in parallel, blocking diodes should be used in each parallel connected branch.

Generally speaking, blocking diodes are used in PV arrays when there are two or more parallel branches or there is a possibility that some of the array will become partially shaded during the day as the sun moves across the sky. The size and type of blocking diode used depends upon the type of photovoltaic array.

Two types of diodes are available as bypass diodes in solar panels and arrays: the PN-junction silicon diode and the Schottky barrier diode. Both are available with a wide range of current ratings. The Schottky barrier diode has a much lower forward voltage drop of about 0.4 volts as opposed to the PN diodes 0.7 volt drop for a silicon device.

This lower voltage drop allows a savings of one full PV cell in each series branch of the solar array therefore, the array is more efficient since less power is dissipated in the blocking diode. Most manufacturers include both blocking diodes and bypass diodes in their solar panels simplifying the design.

153 Comments

  • Sirelkhatim Nugud

    Simple and precise explanation now I know the function of both the blockage and the by pass diode but what if the blockage diode is damaged or got faulty will this affect the module?
    Thanks for your help

    • Wayne Storr

      If the blocking diode becomes short circuited, then the module will supply current as normal but with no reverse current protection. If the blocking diode becomes open circuited, then no current will flow out of the module. If the blocking diode becomes faulty and creates a direct path to earth (ground), then the module could supply a maximum Isc current to ground creating a fire and electric shock hazard

  • kaki

    Dear sir.
    how many bypass diodes are used for the 144 cells of solar panel?

  • Sajit Viswan

    Thank you for the write up. I saw a YouTube video salvaging panel by placing diodes soldered to the terminals.

  • Sir akon

    Among all types of foods which one is best suit for the prevent under and over chargings ?

  • Igga Aloysius

    Good information about diodes , but why is it that solar installations are design end positively grounded but motor vehicles are mostly designed negatively ground

  • Walid Ashkar

    Hello,
    I am interested in a circuit of 4 solar panels at 90 degree angles fir an output of 15 v. Will this assembly function all over the 12 hrs of the day? Will you as a company work out on manufacturing this circuit? I would appreciate if you reply to my email address

  • Dayyabu Tafida Ikara

    a very nice tutorial it has really gained me, how can some one have the pdf please?

  • Usman Mohammed Awal

    I want to get more knowledge about solar installation.

    • Mansir

      Nice work

    • Steve Cain

      The paragraph above:
      “For example on very cloudy or dull day the current demand would be low and so the cell could provide the full output voltage, but at a reduced output current. But as the current demand of the load increases a brighter light (solar radiation) is needed at the junction to maintain a full output voltage, VOUT”
      is not correct.

      On a very cloudy day the current SUPPLIED (not demand) would be low because the light intensity hitting the PV array would be low. Demand is the current the external circuit is trying to draw. Conversely, the external circuit current demand would not increase as sunlight levels increase, the amount of current the PV array could SUPPLY would increase and become available top the load.

      Your wording implies that the load varies its current demand depending on the light levels when in fact the Solar panel is able to supply a variable current source depending on the ambient light levels.

      • john

        Ive been studying “Solar Energy…” by Smets, Jager, Isabella, Swaaij, And Zeman.

        Its reversed biased setup of bypass diodes agrees with me on the difference between pure DC from solar and filtered AC as DC from generators.

        Solar produced DC will pass thru reversed biased diode junctions. So no doubt does battery produced DC.

        While Filetred AC as DC does not. No time too or something like that.

        regards
        john.

      • Anthony

        I would like to join you and learn from you guys

      • Ted Alan McArthur

        I am getting lots of RF noise I believe from my Solar System. I have opened the Disconnects both DC and AC I’m Using a String Inverter Sunny Boy. I have also opened the Disconnect right under the panels on the roof for the Fire Dept. safety. And the RF persists until the Sun goes Down. I am a Ham Radio Operator and it is very hard to do this with this RF Noise. I am thinking it must be to the Bypass Diodes. I was thinking that I might be able to either use a Capacitor to Ground or RF Choke in the j-bax next to the Diodes.
        I also think that if they are Schottky Diodes they may be noisier than normal Diodes.

        • john

          hello. forgot to mention. your current vector arrows are aimed in the wrong direction. Current direction in solar arrays is alway from + to – or it doesnt exist at all. AND the + HAS to be the highest wattage. For example you connect a 12 watt solar panel to a 20 watt discharged battery you’ll charge your battery to 12 watts. no more. No diode in a circuit will change that.

        • john

          your problem with using diodes in this manner is diodes operate at a different voltage than photovoltaic cell, so umless you design and make a tailored diode your setup will either ignore the diode or produce nothing.

          diodes were orginally deaigned and still are to block the negitive side of ac in ac to dc converters. That is the use of a diode.

        • Dr Sachin

          Is it possible schottky diode block 90 percent leakage current

          • Johann Scheepers

            John’s reference to ‘shunts’ and ‘clamping’, although correct, is irrelevant. Wayne is absolutely correct with his comments about forward biased junctions i.e. current ONLY flows when a junction is forward biased, AC or DC.

            • akash ahmed

              Which one is more important for a solar module system between bypass doide and blocking diode?Why?

              • Chiller

                What would you say if I told you I have a replacement for the .7v whack every time a diode is used without any losses whatsoever and isolates shaded panels free of diodes .7vdc charge?

                • Nick

                  Stop green energis to go on networked systems.

                  • More

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